Cold production systems are responsible for a large share of all energy consumption and a major source of greenhouse gas (GHG) emissions. Existing supermarket refrigeration systems, for example, use large quantities of synthetic refrigerants (1,000 to 2,000 kg of HCFCs or HFCs per store). Pressurized refrigerant travels from the mechanical room to the different display counters through kilometres of lines containing hundreds of joints. Such systems are responsible for major leaks of refrigerant (20% to 30% of the charge per year1) that act as powerful greenhouse gases.
Based on multiple tests with thermodynamic systems and those employing a secondary fluid, HFCs, ammonia, geothermics and CO2, we work with our clients to develop a customized process that combines the full benefits of top-end refrigeration systems. Our experience in these multiple applications is unexcelled anywhere on the market.
Operators may select from among a range of options. They may, for example, decide to combine the use of CO2 with another environmentally friendly refrigerant or to employ CO2 as the sole refrigerant, depending on their requirements.
In a cascade system, we maintain CO2 at pressures acceptable to most known manufacturers of commonly available parts, to ensure easy access to parts and equipment. We then combine the excellent thermodynamic properties of CO2 with the outstanding benefits of ammonia, for example, to create new systems readily exceeding the performance of those presently on the market.
In the case of transcritical CO2 systems, we have built an excellent network of suppliers to support such equipment, thereby ensuring the security of your cold chain.
The use of CO2 for refrigeration is a technology that first emerged in the middle of the 19th century and came into its golden age between 1920 to 1930, before it was gradually discarded in favour of synthetic refrigerants. CO2 began to reappear in the 1990s and has become increasingly popular ever since.
CO2 offers many advantages over synthetic refrigerants:
Ammonia offers the following benefits:
Not only do such synthetic refrigerants as HCFCs (R22) and HFCs (R404, R507) harm the environment, they must be used in larger systems. Such systems demand additional and bigger compressions. The cost of these refrigerants is much greater than CO2.
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1 Revised draft analysis U.S. Commercial supermarket refrigeration systems